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Old 8th Sep 2021, 6:54 pm   #1
The Philpott
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Default Selenium rectifier upgrade query

I have a (healthy) selenium rectifier within an old lead-acid type Heayberd battery charger. Should i ever need to replace the component with a Silicon rectifier, what diodes would be suitable...and would i need to account for the different characteristics of the modern diodes?

The transformer has taps for 12,6, or 2 volts, and tends to charge a 12 volt car battery at 1.25A which then drops to 1A near termination of charge.

Thankyou in anticipation of any advice.

Dave
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Old 8th Sep 2021, 8:15 pm   #2
MotorBikeLes
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Default Re: Selenium rectifier upgrade query

I have done many of these over the years. I just fit a 10A or more bridge rectifier, then add about three resistors(0R5, 1R0 and 2R5) with a three position switch giving me a choice of charging rates. The output voltage WILL be increased, and without at least the lowest of those Rs, you are likely to burn out the transformer if you try to charge a big battery.
Put the Rs in the 0v end of the transformer, so they are effective on all ranges.
Les.
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Old 8th Sep 2021, 8:23 pm   #3
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Default Re: Selenium rectifier upgrade query

Or one of these, keep it selenium.
https://www.gdrectifiers.co.uk/produ...um_rectifiers/
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Old 8th Sep 2021, 10:01 pm   #4
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Default Re: Selenium rectifier upgrade query

If you only intend to charge 12 volt batteries then another way round this is to remove a few secondary turns if you can get at them easy.

Replace the rectifier with a silicon one, 10 amp minimum, check the cooling is adequate as well.

Take off a few turns at a time, check the charge rate to a fully charged battery, you will be aiming for the 1 amp you had before. Only take a few turns at a time, you don't want to remove to many. Be careful you don't damage the transformer and be sure you are taking off secondary turns.

Once that is right check the charge rate to a flat battery, you may need to insert some series resistance if the charge rate is excessive.

One advantage of doing it this way is you keep the heat dissipated to a minimum.

Worked fine for me.
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Last edited by MeerKat; 8th Sep 2021 at 10:05 pm. Reason: More info
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Old 8th Sep 2021, 10:22 pm   #5
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Default Re: Selenium rectifier upgrade query

I have just just had to replace the metal oxide (copper) on an early 1930's EKCO Battery radio HT eliminator. the forward voltage drop had become too high the 120V under load just 50V.

I learned this little trick although I think pretty well known in vintage restoration circles these days from an old independent repairman in the late 60's. (Mr Westlake of Liskeard, Cornwall).

I wanted to retain the original look so I removed one copper disc and replaced it with an srbp washer (insulator).

I then soldered a IN4007 with a series resistor of 470 Ohms WW resistor underneath the now OC rectifier.

HT was restored.

Cheers

Mike T
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Old 8th Sep 2021, 10:32 pm   #6
The Philpott
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Default Re: Selenium rectifier upgrade query

Thanks all, i will note this. Fortunately it probably has very few hours on it, and when 'scoped on purchase the trace was immaculate.. but forearmed now in case the magic smoke does escape one day. The transformer is so under-run and well mounted that there's no noise (heat from the dropper, but the case is well ventilated)
Dave
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Old 9th Sep 2021, 7:27 am   #7
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Default Re: Selenium rectifier upgrade query

Selenium rectifiers have a similar voltage drop to silicon diodes, per section.
Each section has a PIV of 20volts.
If your battery charger has single sections then 1N5401 diodes will be fine as a direct replacement. The problem comes with high voltage types.
An HT of say 300 volts will have at least 15 sections on each leg, that means a 15 volt drop. A 1N4007 has a 0.6 volt drop so there will be 14 volts too much HT and the higher the voltage rating, the greater the loss, hence series resistors for replacements.
As selenium rectifiers get older, they go higher resistance and therefore less efficient with more heat and the spiral continues until the magic smoke that stinks very badly is produced.
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Last edited by Station X; 9th Sep 2021 at 11:25 am. Reason: Automotive content removed.
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Old 9th Sep 2021, 12:50 pm   #8
Graham G3ZVT
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Default Re: Selenium rectifier upgrade query

Coincidentally Big Clive has just done selenium rectifiers.
https://youtu.be/OOA1NaoKV6I
He pronounces the element sel-en-ium, perhaps that's a Scots thing, I always say sel-ee-nium
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Old 9th Sep 2021, 1:35 pm   #9
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Default Re: Selenium rectifier upgrade query

Sel-ee-nium round here.

David
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Old 9th Sep 2021, 10:23 pm   #10
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Default Re: Selenium rectifier upgrade query

I use to remember Selienium as "spelly ionun" rectifiers in my GPO days. Once smelt, never was a burnt out smelly renium rectifier forgotten. As found in 51 type bottom of the rack power units.
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Old 10th Sep 2021, 10:20 am   #11
Peter.N.
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Default Re: Selenium rectifier upgrade query

Those in the catalogue look like the last ones that appeared in the '50s prior to the introduction of the silicon diodes with a thread on them for higher voltage applications. BY100?

Peter
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Old 10th Sep 2021, 10:51 am   #12
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Default Re: Selenium rectifier upgrade query

Not BY100, they were in a "top hat" ish metal package.

https://www.silicon-ark.co.uk/mullar...ion-diode-do-1

Maybe something like the D04 12F120 for stud mount?
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